Solutions
Detect defects before they leave the factory.
Visual inspection in mass production—integrated into your platform, executed at the edge, and configurable via the UI, without requiring programming knowledge or a closed-loop inspection system. Cameras detect defects in real time (surface defects, completeness, assembly deviations) and directly trigger actions: ejection, an alarm, or an I/O command to the production line. Pipelines and models are stored for each product variant and can be swapped out during operation; findings are automatically logged in the shift log and quality dashboard.
A scene
A missing screw. A six-second reaction time.
The camera at the end of the assembly line captures every component. The model detects a missing screw in less than a second, and the ejector removes the part while it is still in the station. An entry is automatically created in the shift log, including an image, classification, and timestamp. The next morning, the quality engineer can see in the dashboard when the defect started occurring and which tool is causing it—providing a basis for targeted readjustments rather than guesswork.
Effect
When all the dice show the same numbers.
Lower scrap rate
Defects are detected in real time and immediately sorted out—rather than waiting until they reach the customer. Less scrap, less rework, fewer complaints.
Faster response
Quality engineers spot clusters on the dashboard before they become a batch issue. Response time drops from days to hours because the pattern is visible in the image rather than only after a complaint is filed.
Less manual verification
Random inspections at the end of the production line will become targeted inspections as needed. The person-hours currently spent on visual inspections will be redirected elsewhere—without compromising the quality of the results.
How It Works
No-code visual inspection for each product variant.
The Edge Gateway delivers the image data in a structured format to the platform namespace. You can configure visual inspection without writing code—combining traditional visual inspection methods and advanced AI models in a single tool, per product variant. Deployment to the production line happens at the push of a button; human feedback from the shift log is continuously fed back into the models’ retraining.
- Greenfield or retrofit: Industrial cameras and an edge gateway as a complete package from a single source, or integration of your existing cameras into the platform. The gateway delivers images and metadata in a structured format to the namespace.
- No-Code Configuration:Traditional visual inspection (dimensions, completeness, anomaly detection) and advanced AI models in a single editor—configurable for each product variant without programming.
- One-click deployment and learning models:New configurations are applied with a single click; corrected findings from the shift log are continuously incorporated into retraining—the models become more accurate as they are used.
- Directly connected to the production line:When a defect is detected, the platform directs the product to the ejector without delay, triggers an alarm, or makes an entry in the shift log—all configured on a per-line and per-product basis.
Mobile
Test results with images—sent directly to your phone.
Detected defects appear on the mobile device along with an image, classification, and timestamp. The operator confirms or corrects the finding at the station; the correction is immediately incorporated into the models’ retraining. Clusters of defects become visible during the rounds—not just the next morning at the desk.
- Fault reports with images and classifications as push notifications
- Confirm or correct the results on the device—feedback is incorporated into the follow-up training
- View the camera's live stream and see where malfunctions are concentrated on your mobile device
Solutions
More Solutions at a Glance
Your information. A common ground.
Let's work together to explore how your machines, systems, and data sources can be integrated into a robust platform architecture.