Platform
A platform for all your production data and applications.
tensoryze brings together machine data, business systems, and applications on a common foundation. Instead of isolated silos, it creates a seamless environment for integration, transparency, monitoring, and AI—run on your infrastructure and tailored to your processes. Our engineers support the implementation directly on the factory floor and adapt the platform to your production lines, roles, and workflows.
Applications
One platform, one database—many applications.
All applications access the same contextualized dataset. This reduces the total cost of ownership—one integration, one authorization model, one operation—and improves the quality of results, since every analysis and every decision is based on the same reliable data.
IT/OT Integration
Connect machines, controllers, and business systems via OPC UA, MQTT, Sparkplug B, and databases. Devices are detected on the network, and data points are imported with just a few clicks—no programming required.
- Automatic Discovery for OPC UA and MQTT
- Direct connectivity to PostgreSQL, MS SQL, and REST sources
- Edge components for machines without a modern interface
Unified Namespace
A centralized, hierarchical structure in which each measurement retains its context—plant, line, machine, process step. The foundation for all further applications.
- ISA-95-compliant hierarchy
- Unique references to each data point
- Versioned structures that can be transferred between locations
Manufacturing Intelligence
OEE, downtime analyses, line- and site-level comparisons. Live dashboards for the shop floor and management, all based on the same data source.
- Automated and Customizable KPI Calculation
- Comparison Across Lines, Shifts, and Locations
- Historical Trends and Pattern Recognition
Process Control
Rule-based monitoring of process parameters. Notifications via Microsoft Teams or directly in tensoryze, with defined escalation chains.
- Configurable Rules – Thresholds, Trends, Patterns, and SPC Control Charts
- Escalation to the appropriate roles and contacts
- Documentation of all incidents during the shift
Machine Learning
Your production data is transformed into insights that can be put to immediate use in your day-to-day operations: detect visual defects in components, identify the causes of scrap, and report anomalies before they lead to a production stoppage.
- Computer Vision for Optical Quality Inspection – Surface Defects, Assembly Deviations, Completeness Checks
- Root Cause Analysis: Identifying Relationships Between Process Parameters and Quality Outcomes
- Predictive Maintenance and Anomaly Detection Based on Sensor and Process Data
Agents for the Shop Floor
Answers right at the workstation—instead of poring over manuals, searching for colleagues, or digging through shift reports. Operators, maintenance technicians, and service teams get the right information in the context of the specific machine, line, or shift.
- Answers about machines, error messages, and operating procedures—without having to search through the manual
- Have shift reports and error logs summarized instead of writing them manually
- Onboarding and Troubleshooting: New Employees and Temporary Staff Get Up to Speed Faster
Architecture
Clear layers, well-defined services.
tensoryze has a modular design. Each layer has a clearly defined task and communicates via documented interfaces—individual components can be replaced or expanded without affecting the platform as a whole. This is exactly what our engineers take advantage of: Adaptations to your lines, roles, and data flows are made directly on the factory floor and within the shared code.
Context Layer
Data Foundation: Shift, process, quality, and maintenance data; multimodal data; bills of materials; and process models.
Capability Layer
Reusable building blocks: Integration, Unified Namespace, Persistence, Streaming, Monitoring, Alerting, RBAC, Audit, MLOps, Optimization, Forecasting, Process Mining, Agents.
Application Layer
Ready-to-use applications organized by domain (Shop Floor, Planning, Maintenance, Quality), with Manufacturing Intelligence providing a cross-functional perspective.
Access Layer
tensoryze is available wherever work takes place: on mobile devices on the shop floor, at your desk, in your business systems, and in the AI workflows your teams already use. Thanks to open standards (REST, AMQP, S3, MCP) instead of proprietary protocols.
- L4
Access Layer
L4 Access Layer Access where work happens – mobile, in the browser, in AI workflows.
UsersInterfacesAgents - L3
Application Layer
L3 Application Layer Ready-to-use applications by domain.
ProductionPlanningMaintenanceQuality - L2
Capability Layer
Reusable building blocks for customization.
ContextIntelligencePlatform & Operations - L1
Integration Layer
Connection to plant and business systems.
MESERPSPSData HistorianDocuments
Advantages
Three effects that make a difference in practice.
Get up and running faster
The first implementation lays the foundation for all subsequent ones. Instead of having to integrate each new use case from scratch, subsequent solutions use the same database—yielding visible results in days rather than quarters.
Lower operating costs
A system for permissions, backups, updates, and logging. A unified user interface for users. Fewer interfaces, less training, and fewer hassles in day-to-day operations.
Grows with demand
What works on one line can be applied to other lines and locations. New use cases build on the existing platform without having to start from scratch.
Platform
Other aspects of the platform
Your data. A common foundation.
Let's work together to explore how your machines, systems, and data sources can be integrated into a robust platform architecture.